How To Choose The Right Industrial Sensor For Your Business?

Industrial sensors are very important in the present industrial sector as they help in improving the coordination between different processes in an industrial setting. Industrial sensors are used to ensure the safety of the people working in an industrial plant, and they also help in the collection of data regarding industrial processes so that the final decisions can be made in a data-driven manner. 

The use of industrial sensors has been increasing with time, and this helps improve industrial processes and workflows. In this blog, we give you relevant information so you can choose the right kind of industrial sensor for your company. 

A] Types Of Industrial Sensors 

1. Proximity Sensors

An industrial automation sensor supplier and distributor can tell you in detail about proximity sensors. These types of sensors easily detect the presence or absence of objects or people from one place to ensure that a process is going through the right algorithm. Proximity sensors also help maintain a safety threshold in manufacturing plants. The proximity sensors enhance the safety and speed of automated processes in an industrial plant. For example, high-temperature proximity sensors ensure the safety of people in heavy-duty industries like metallurgy.  

2. Photoelectric Sensors

The photoelectric sensor is a light-driven sensor that works best when there is a light beam that gives it the proper direction. The sensor is used to know the position and movement of an object, and this is used to monitor and maintain automated processes inside an industrial plant. A photoelectric sensor is a type of sensor used in industry that has a light source, receiver, and control unit to find the position and direction of the object. Pixelwise Technology Pvt. Ltd. Creates high-quality PE sensors that improve industrial processes.

3. Distance Measurement Sensors

Among the sensors used in industries, there are distance measurement sensors which measure the accurate distance between the sensor and any object. The distance measurement sensor is used in various settings to measure distance without touching industrial machines. These sensors are very versatile and useful in the real-time monitoring of high-speed applications. 

4. Label Sensors

Label sensors are used in multiple industries like manufacturing and retail. Label sensors are able to sense if the packaging is properly done and labelled. These sensors are also able to read the information on the label and are very useful for retail stores. Barcode sensors can be classified under label sensors. Label sensors used in industries like retail and shipping work closely with automated labelling systems. These sensors verify if labels are placed properly so that the sale process goes on smoothly. 

5. Vision Sensors

Vision sensors are specific image sensors that are used in investigation, surveillance, monitoring and other sectors. The vision sensor is used for manufacturing and packaging to ensure that the right kind of item goes into the right kind of box and gets packaged. Both 2D and 3D sensors help keep an eye on industrial processes so that these are completed properly.

B] What To Look For When Selecting The Ideal Industrial Sensor?

1. Business Requirements

When selecting a sensor for your business, first look at the need and application of sensors in the industry. You have to assess if your company really needs a sensor and, if so, which kind of sensor it needs and at what place in the workflow. It does not make any sense to spend money on a sensor if your business does not have the scale or flow to integrate a sensor for better performance. You have to first assess the industrial workflow and see which strategic points can be improved with the use of an industrial-level sensor. This assessment will also help you in selecting the type of sensor used in the industry that you should invest in. 

2. Sensor’s Accuracy

When choosing a sensor, you also need to look at the accuracy level of the choice. The sensor should be accurate in finding out the data it is employed to sense. Sensors are used to monitor certain parameters, and the data collected should be accurate for proper workflow and the right decisions taken at the right time. When choosing a sensor in any category, always choose a high-quality and precise sensor.

3. Reliability

When you are comparing different types of sensors and want to find the best one, you also have to check the sensor’s reliability. The sensor should be very versatile and reliable, sensing even the lowest levels of parameters so you know that it is working properly and you can depend on it for accurate data and automated processes without any glitches.

4. Cost And ROI

When searching for a sensor and buying a good one, also look at the price tag. The cost of the sensor should fall under your budget and not with exponential cost. Pixelwise Technology Pvt. Ltd. Offers a wide range of industrial sensors that have high ROI and usability but medium to low cost when compared with their longevity.

5. Compatibility

The sensor you choose to buy and use in your industrial flow should be highly compatible with the existing systems. If you are upgrading to new industrial systems, you should choose a sensor that is very compatible and useful with the planned systems. Highly compatible sensors ensure that the system runs smoothly without any major changes or hurdles in the overall process.

Conclusion 

There are many types of sensors in industries across all verticals. Sensors are mostly used in large-scale and mid-scale companies that heavily rely on accurate monitoring and automated systems. However, there are also low-cost sensors that small businesses can incorporate into their workflow with the right positioning. Sensors might be a one-time investment, but they have multiple benefits and help improve the workflow in different aspects for better productivity and automation. 

Before you buy any type of sensor for your company, research the different types and uses of sensors and choose the best one for your business. Get in touch with Pixelwise Technology Pvt. Ltd. and discover how sensors can completely enhance your company’s internal processes.

Devashish Patwardhan

Devashish Patwardhan is a dedicated and highly skilled manager at Pixelwise Technology LLP, where he excels in providing cutting-edge inspection and automation solutions for the printing, packaging, and pharmaceutical sectors. With over seven years of hands-on experience in industrial automation and vision inspection, Devashish continuously develops innovative, cost-effective systems that meet his clients' diverse needs. A graduate of the esteemed Pune Institute of Computer Technology & Electronic Research, he holds a degree in Electronics Engineering (2017) and is known for his strong engineering background. Devashish's passion for utilising his technical expertise and creative problem-solving skills drives him to become a top technocrat entrepreneur.