Select The Right Machine Vision System For Your Needs

A simple understanding of machine vision gives your industrial equipment an enhanced ability to monitor its operations and make certain impactful decisions instantly based on what it observes.

Its importance lies in its usability, as it encourages visual inspection alongside detection of defective parts, tracking or sorting products, measuring or positioning parts, and others. As you know, machine vision is considerably one of the foundational technologies for industrial automation.

The purpose of it is to improve the speed of production, manufacturing optimization, product quality inspection, and handling logistics. Therefore, you need to choose the right type of machine vision system for your industrial applications, and this article will help you with it!

A] Understanding Your Requirements

The first thing you must take note of while selecting a machine vision system or camera is to identify the various application requirements you have. And while you determine this, you must consider frame rate, resolution, lighting conditions, field-of-view, environmental factors, and others.

Obtaining a detailed understanding of your industrial application requirements will enable you to choose a suitable camera for your specific needs, which will ensure optimal compatibility and performance.

Apart from all of the other technical considerations, assessing the environmental factors such as humidity, vibrations, and temperature is of utmost priority, as they might affect the machine vision performance. This way, you will be able to make an informed decision!

B] Five Things You Need To Check While Buying Vision Inspection Machines

Once you have analysed your requirements, the next step is to consider these five things on priority before buying your vision inspection machines:

1. Project Management

Irrespective of what type of industrial project you deal with, optimal communication and management are highly crucial for you to attain success. You will need an optimal partner firm that can establish a strong relationship with you and collaborate for a healthy execution.

Pixelwise Technology Pvt. Ltd. is one of the best vision inspection system manufacturers and partners for assigning you a project manager to streamline all your project communications. Whether there are any issues with the installation, cost, scope, or schedule, your partner will keep you updated on it all. These partners should also help you ensure your success criteria and inform you of the desired or necessary system features you will need.

2. Knowledge & Experience About The System

You must know that every camera vision inspection system is unique and will present you with various technical challenges. You definitely know this, and you must expect that your machine vision partner should take note of that as well.

Therefore, it is of utmost importance for you to go with the organisation that has the right knowledge as well as experience for solving your specific problems. Do ask for references and follow-ups on them to determine if the partnered company truly understands your industry and suggests methods to improve certain areas.

3. Technical Support

As stated earlier, every machine vision quality inspection system will have its own set of technical complexities. But, you must look out for the designing & integration companies that will help and support you by providing documentation, manuals, and guidance that you might need to attain success.

You must determine that all the support solutions must be accessible for your business. This way, you can look out for executing a smooth process throughout your entire project and, even beyond that, using the machine vision system.

4. Equipment & Tools

It is one of the most undeniable factors for you to consider before getting a machine vision system. Look out for the appropriate equipment that will fit your system and the respective industrial goals you have. Therefore, you must know that when you are buying the vision inspection systems, it goes beyond looking at just the camera quality.

You will also have to look for the right lights, tools, and enclosures that are integral to the vision system for performing inspections more accurately and reliably. Apart from the above-said standard considerations, you must also look out to avail the right quality of vision stand and the part location software solution.

5. Networking Capabilities

Take a broader step and finally assess the networking capabilities of the machine vision system you buy! Look out for the system that comes with an efficient interface panel for operating the tool alongside brilliant networking potential. With the use of the right kind of networking, you can attain help in establishing communication with the PLCs and automation devices.

Apart from that, you will also be able to share the system information and communicate the performance results. Do choose an interface panel that comes with a touch-screen and instinctive interface. With this, you will be able to easily and quickly implement your machine vision system, alongside monitoring and controlling the system efficiently.

C] Advantages Of Having The Right Machine Vision System For Your Needs

Some of the advantages associated with buying the right machine vision system for your industrial needs are:

Accurate Results:

Running manual inspections may be too repetitive to eat up your productive time and distract the workforce from their end goals. By using an automated machine vision system, you can prevent this from happening! For instance, vision inspection in food safety & quality is of utmost importance, as the QA validation is the top priority in that sector.

Higher Productivity:

When you can lower the number of people you assign for manual inspection, you can appoint them to other productive duties to speed up the overall operational process. As inspection is one of the bottlenecks of major production processes, the use of a machine vision system will speed up this aspect and give you the required bandwidth to work on enhancing the production pace.

Cost Efficient:

With the machine vision system, you will be able to reduce the wastage of raw materials, which will enhance the ROI. As the defects are caught early in your production cycle, the machine vision system won’t let it pass.

Brand Name:

As no defective products pass through the inspection stage, you will be able to deliver high-end quality products for your customers. Thus, you will surpass their expectations and will gain an immense brand reputation.

Improved Data:

Machine vision being used for inspections in industrial applications will operate automatically on the digital data. Following that, they will provide you with the digital results. Not only that, but you will also be able to record or maintain the crucial data for identifying all the common defects or errors in the system.

Conclusion

So, these are the key considerations that you must make in order to buy the best machine vision system for adding more efficiency to your industrial applications and scaling the brand reputation. Do dig deeper into all the technical specifications of a system to decide whether it is a long-lasting and technologically-rich product that can work for your benefit.

If you want to know more about a machine vision system’s functions or want to get one integrated into your facility,contact us , and let Pixelwise Technology Pvt. Ltd. take it from there!